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1. Technical parameters技術(shù)參數(shù)：

1.1 Steel Coils鋼卷
Coil thickness: 1~6mm
Coil width: 100~650mm
Material of coils:Q195,Q235A, Q450
原料卷板厚：1~6mm；
原料卷板寬：100~650mm；
原料卷板材質(zhì)：Q195,Q235A、Q450；
Coil ID:φ508mm
Coil OD: ≤φ1800mm
Coil weight: ≤12.5T
原料卷內(nèi)徑：φ508mm
原料卷外徑：≤φ1800mm
原料卷重量：≤12.5T

1.2 Machine設(shè)備
Slitting precision: width tolerance ±0.1mm, Camber on strips：0.3mm/m better than GB709-88, GB704-88..
Five for 6mm, 15 for 3mm and 20 for 2mm.The finest finished strip 12.7mm, The widest101mm (custom knife)
Slitting shaft: φ205mm
Slitting knives: ID205×OD330mm
Material of slitting knives: 6CrW2Si, HRC55°-60°
縱剪精度：寬度允差：±0.1mm、側(cè)彎允差：0.3mm/m，優(yōu)于GB709~88的規(guī)定（扁鋼GB704-88）；
6mm分5條，3mm分15條，2mm分20條。成品條最窄12.7mm，最寬101mm(定制刀)
縱剪刀軸直徑：φ205mm；
縱剪刀片規(guī)格：ID205×OD330mm
縱剪刀片材質(zhì)：6CrW2Si, HRC55°-60°；
隨機配22片 刀片供客戶選擇
Leveler: 2+13 rollers.
Leveling roller: φ125mm
Material of leveling rollers: 40Cr, surface hardness: HRC52-55°
矯平機：2+13輥
矯平輥徑：φ125mm；
矯平輥材質(zhì)：40Cr，表面硬度HRC52-55°
Land occupation占地：about 25m x 6m
Total installation power總功率：210KW

2. Technical flow工藝流程：

Coil preparing saddle, Coil-loading car→12.5T single mandrel uncoiler→pinch feeder→side guide & press→ disc slitting → scrap reeler→transmission table→2+13 leveler→encoder→shear →overturn stacker. Include hydraulic system and electric system 備料臺，上料小車→單臂開卷機→送料→導(dǎo)向、壓料→縱剪(90KW DC)→收邊絲(5.5KW,2臺）→過橋→2+13矯平（75KW）→編碼定尺→橫切→垛料翻轉(zhuǎn)臺（6米），液壓系統(tǒng)，電控系統(tǒng)(PLC)

3. Description of each equipment設(shè)備組成：

3.1．Coil Preparing saddle, Coil-loading Car備料臺，上料小車
To put a coil on saddle, coil car come under the coil and lift the coil up.
Coil car Structure: Four wheels, car body made by welding
Driving motor: 1.5kw cycloid pin-wheel motor
Up-down movement driving: hydraulic cylinder Φ150×500mm
Up-down moving distance: 500mm
放一卷料在備料臺上，小車開到卷料下面將鋼卷頂起。
結(jié)構(gòu)形式：四輪行走式，鋼制焊接結(jié)構(gòu)件。
傳動動力：1.5kw針輪擺線電機。
升降動力：液壓油缸Φ150×500mm。
升降行程：500mm。

3.2．Single Mandrel Decoiler單臂開卷放料機

Structure: cantilever hydraulic expansion by connecting-rod.
Uncoiling drum: Φ508×700mm, expansion range: Φ460～Φ520mm.
Hydraulic cylinder for expansion: Φ150×100mm
Hydraulic cylinder for uncoiling shaft support: Φ75×300mm
Brake style: pneumatic pressure-regulating brake
Overarm press roller: Φ200×200mm, driven by 2.2KW cycloid motor
Coil max width: 650mm
Coil max OD: 1800mm
Max coil weight:12.5T.
結(jié)構(gòu)與形式：液壓滑塊內(nèi)漲式。
放料卷筒規(guī)格：Φ508×700mm。漲縮范圍：Φ460～Φ520mm。
漲縮油缸規(guī)格：Φ150×100mm。軸端液壓支撐油缸：Φ75×300mm
制動方式：氣動調(diào)壓制動。
壓料輥： Φ200×200mm，2.2KW擺線電機鏈輪鏈條驅(qū)動
適用卷帶寬度：650mm。
適用卷帶最大外徑：1800mm。
適用卷帶最大重量：12.5T

3.3 Hydraulic Pinch-feeder 液壓送料機構(gòu)

Composed of base, stand, roller seat, double pinch-feeding rollers, hydraulic lifting & pressing-down mechanism for up roller, motor & reducer and coupler
Hydraulic cylinder for up-down moving of upper roller: Φ63 x 100mm
Double rollers: Φ140 x 700mm, 40Cr
Motor & reducer: 4KW cycloid motor
由機座、機架、軸座、二根夾送輥、上夾棍液壓提升壓下機構(gòu)、電機減速機和聯(lián)軸器
上輥升降油缸：Φ63 x 100mm
雙輥：Φ140 x 700mm, 40Cr
電機減速機：4KW擺線電機

3.4．Side guide & press roller導(dǎo)向壓輥機構(gòu)
Composed of guide roller base, sliding side panels, adjusting hand wheel, two pairs of vertical rollers,one pair of press rollers, manual up-roller adjusting mechanism, etc.
由導(dǎo)軌式機座、滑動側(cè)板、調(diào)節(jié)手輪、兩對立輥、一對壓料輥、上輪調(diào)節(jié)機構(gòu)等組成。
Side guide range糾偏范圍: 100-650mm
Press roller壓料輥: Φ100 x 700mm.

3.5．slitter縱剪機組：
Include two parts: drive part and machine part
Drive part is composed of base, 90KW DC motor, 650 speed reducer, double speed shift, distribution gearbox,clutch, universal joints, etc.
Machine part is composed of fixed stand, sliding stand, mechanism for sliding, double slitting shafts, the mechanism for up shaft lifting & pressing-down, etc.
Include 36 pcs knives, one group of spacers, one group of rubber rings, etc.
縱剪機組：由動力、主機兩部份組成。
由動力座、90kw直流電機、650減速器、雙檔變速機構(gòu)、對牙分配箱、離合器、萬向節(jié)、等組成。
主機部分：由固定式機架、移動機架、移動調(diào)節(jié)機構(gòu)、二根縱剪刀軸、刀軸提升壓下機構(gòu)組成。
配套刀片22片、刀墊一組、橡膠圈一組等組成。

3.6．Scrap reeler邊絲機， 2sets兩套
由邊絲軸、邊絲盤、減速器、5.5kw電機組成。
Composed of reeling shaft, reeling wheel, , speed reducer, 5.5KW motor, etc.

3.7．Transmission table過渡臺(客戶自備Customer prepare by self)
Composed of table rack and plates on the rack由機架、托板等組成
Composed of lever, lever's drive, and encoder to fix length.
Drive is composed of base, 75KW AC motor, ZQ650 speed reducer, dual speed shift, distribution gearbox , brake, and 13pcs universal joints
Leveler is composed of base, frame, bearing seats of up rollers and down rollers, 2+13 rollers, press-down device( one side, 2.2KW x 2 cycloid speed reducers and worm screw rod, connecting to manual hand wheel screw rod by synchro sticks) hydraulic up-down moving of upper pinch roller.
由動力部分、主機部分、編碼定尺部分組成：
動力部分由動力座、75KW直流電機、ZQ650減速器、雙速變檔、聯(lián)軸器、制動器、動力分配箱和萬向聯(lián)軸器等。
主機部分由機座、機架、上下輥軸承座、2+13根輥、電動提升壓下機構(gòu)(一側(cè)為2.2kwx2擺線針輪減速器和蝸輪蝸桿，同步桿連接另一側(cè)手輪調(diào)節(jié)蝸輪蝸桿）、上夾輥提升機構(gòu)等組成。

3.9．液壓切斷機 Hydraulic shearing machine
由機架、導(dǎo)軌、滑動刀架、液壓切斷機構(gòu)。
Composed of frame, guide rail, sliding knife holder, hydraulic cut-off mechanism.

3.10．Overturn Stacker翻料臺
Composed of frame, roller table, 2.2KW drive motor and reducer, hydraulic overturn mechanism, etc.
Length of finished flat bars: 6m
由機架、輥道、2.2KW輸送電機減速器、液壓翻轉(zhuǎn)機構(gòu)等構(gòu)成。
成品扁鋼長度：6米

3.11．Hydraulic system液壓系統(tǒng)
Composed of hydraulic station, valve plate, valves, high-pressure hoses, seamless tubes, joints, etc.
由液壓站、閥板、各種閥、高壓軟管、硬管、接頭等組成。
Pump motor油泵電機: 7.5KW
Hydraulic pressure壓力: 12Mpa
Volume of oil tank油箱容積: 450L
Japan Yuken oil pump日本油研油泵。

3.12 Electric control system電控系統(tǒng)
A whole set of electric control system
includes one control cabinet and two operator panels.
Siemens AC drivers, Siemens PLC and touch screen, Yoko encoder
Schneider electric parts
Total Installation power: about 210KW.
全套電氣系統(tǒng)：包括一臺控制柜、2臺操作柜
裝機功率：約210KW

3.13 Configuration配置

3.14 Buyer to prepare需方自備：
? Power source switch電源總開關(guān)
? Cables and wires現(xiàn)場電線電纜
? Electric conduits串線配管
? Air compressor (pressure 1.2Mpa, flow: 0.9m3/min)
空氣壓縮機：壓力為1.2Mpa，流量為0.9m3/min。
? Oil in gearbox( 50# mechanical oil), hydraulic oil(N46).
齒輪箱油（50#機械油），液壓箱油（N46液壓油）
? Protection fences護欄